Posts in category electrical

Improving a Damaged Extension Cord

The humble extension cord is frequently overlooked relative to its value in a garage or shop. Over the course of years of abuse, one of my extension cords wound up with a cut in the insulation, exposing the copper wiring. This resulted in an electrical "POP!" when it was pulled across a piece of metal. I cut out the damaged portion of the extension cord, but didn't throw the cord away. Instead, I gathered up some electrical bits from stuff I had salvaged and bought a few parts from the hardware store.

  • two-gang metal box
  • power outlet
  • dual power switch
  • two-gang faceplate
  • two grommets
  • a bit of copper wire

I wired the switch so that one controls the outlets in the electrical box, and the other (the one closer to where the cord leaves the box) controls the plug on the last foot or so of the extension cord.

Pictures showing the internal wiring:

wired-1.jpg wired-2.jpg wired-3.jpg

Ready for the faceplate:

assembled.jpg

The end result:

finished.jpg