Posts for the month of July 2017

Making Stake Pocket Anchors

I bought a toolbox for my pickup truck, and needed to mount it to the bed rails securely. Using some J-hooks to bolt it to the metal inside the stake pockets did not work well enough; the loaded toolbox shifted from side to side while driving, scraping up the bed rail covers in the process. I needed a more secure mounting option for the toolbox that did not require drilling holes in my truck, and if I could avoid drilling holes in the toolbox, even better. Oh, and I needed to get it done immediately to avoid additional damage. While Magnum Manufacturing offers the stake pocket tie downs they use for their headache racks, I needed to solve the problem immediately, not wait for a well-made product to arrive.

The concept is to have an assembly that fits into the stake pocket which I can bolt onto from the top, and fasten from the side. My solution was to cut some scrap 2x4 down to fill the stake pocket, and cut out space for a bracket, and a recess for the bolt.

cad-wood-block.png

I fabricated the bracket from 1/8"-thick 2x2" angle iron; cutting it to size, drilling counter-sunk holes for the screws, and tapping a hole for a bolt on top.

cad-angle-iron-finished.png

I drilled pilot holes in the wood block and assembled the anchors with exterior wood screws:

cad-assmbly.png

Given that I was in a hurry and making it up as I went along, the actual anchors looked a bit more like this:

real-assembly.jpg

I dropped the anchors into the stake pockets and marked the location of the hole inside the truck bed, then drilled a pilot hole in the center of that.

real-marked-assemblies.jpg

Installing the anchors in the truck meant dropping the anchor in place

dropped-in-place.jpg

and securing it with an exterior wood screw and fender washer.

secured-in-place.jpg

From there, it was a matter of lining up the toolbox slot with the bolt hole

aligned-box-slot.jpg

and bolting it down.

Now, the toolbox is much more solidly anchored to the truck.